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Screw Speed Modulation Software Enhances SmartConnex Controls—

Smoothes Material Flow for Improved Feeder Accuracy on Single Screw Feeders

Pitman, NJ---(April 22, 2002)—K-Tron will demonstrate a  new screw speed modulation algorithm that can improve short-term feeder accuracy on single screw feeders by up to a factor of two. It will be shown at the May 7-9 Powder and Bulks Solids Trade Show in Chicago.  This improvement is standard in the latest generation of SmartConnex gravimetric feeder control software.

Single screw feeders, particularly at low rates, can have an unsteady feed rate within one revolution of the screw, resulting in mass flow pulsation.  Spiral or full flight single screw feeders exhibit this pulsation more commonly than other screw configurations.  Mechanical changes to the screw can improve the smoothness of the flow, but there is always some residual pulsation.  The smoother the material flow, the better the feeder accuracy that can be attained.

The patented screw speed modulation algorithm is packaged into the most recent software release of K-Tron’s Smart Control Module (SCM).  The SCM is at the heart of K-Tron’s SmartConnex feeder control environment, introduced two years ago.   The new SCM software release will also feature integrated refill control for K-Tron Hurricane vacuum loaders.  The Smart LoPo feeder controller, a simple, economic feeder controller for use with feeders using one load cell (such as K-Tron’s K2G or Compact line) also incorporates both the screw speed modulation algorithm and integrated refill.

The new speed modulation algorithm produces increased accuracy at low feed rates (below 60 screw rpm) by recording the periodical pulsation and adjusting the screw speed just before there would be an “error.”  It continues modulation during volumetric phases of loss-in-weight feeding, such as during refill or pert disturbances.  K-Tron’s unique Smart Force Transducer (SFT) digital weighing system provides the technology key to this advanced control algorithm.

Processors feeding critical additives at low rates will find improved short-term accuracy up to a factor of two, at 2-Sigma accuracy, for a measuring time up to 10 seconds, when feeding at low rates (screw speed  < 1 screw rotation per second).

For graphic illustrations of the effect screw modulation has on feeding accuracy, go to our Technology Center.